Basic Info.
Used for
Forging, Hardening, Melting, Heating and etc.
Place of Origin
Yongkang China (Mainland)
Transport Package
Standard Wooden Case
Origin
Yongkang, Zhejiang, China
Product Description
CNC induction heating hardening machine tool
1. Technical parameters
Model | P1030 | P1050 | P1020 |
Max. part length | 300mm | 500mm | 1200mm |
Max. part diameter | 150mm | 200mm | 400mm |
Maximum holding length | 320mm | 540mm | 1200mm |
Part rotation speed | 20-260r/min(Adjustable) | 20-250r/min(Adjustable) | 50-120r/(Adjustable) |
Part travelling speed | 5-50mm/s | 3-50mm/s | 1.6-8mm/s |
Max. travelling speed | 150mm/s | 120mm/s | 100mm/s |
Cooling method | hydrojet cooling | hydrojet cooling | hydrojet cooling |
Outside diameter runout | ≈0.5mm | ≈0.5mm | ≈0.5mm |
Power supply | AC380V50Hz | AC380V50Hz | AC380V50Hz |
Motor power | 0.50kw | 0.75kw | 2kw |
Dimension (L×W×H) | 700×500×1720 | 970×640×2100 | 1200×670×2500 |
Weight | 300kg | 450kg | 1000kg |
Max.weight of part | 20kg | 30kg | 50kg |
Heating a component or zone on a component completely through the cross section of the material rather than hardening only a surface area.
Input Voltage:3 phases 380V, 50~60HZ
High Frequency Quenching
Lower Electricity Consumption
Safe Operation
IGBT High Frequency Induction Quenching Machine
IGBT Induction Quenching Equipment
IGBT induction quenching furnace
2. Applications:
all kinds of metals such as gears,shaft,steel plate, steel bar, automotive steering gear, etc.
High quality induction hardening machine
1. All kinds of hardware metal parts, machinery process parts all kinds of gears, chain gears Axles
hardening.
2. All kinds of automobile, motorcycle parts. such as crank axles, tie rod, gudgeon pin, chain wheel,
aluminium wheels, air door, ocher-arm shaft,drive half shaft, mall shaft, sifting fork, etc.hardening.
3. All kinds of power tool. Such as gear,alex center
4. Machine tool bed surface,machine tool guideways,etc hardening.
3. Hardening features:
1.adopt IGBT, energy saving
2.steady performance, protective meansure complete. no troubles bake at home
3. small volum, adpot split style structure,light in weight,moving and install very convenient.
4. envirvonmental protection, pollution-free, no noise and dust
5. well adapted, can heating all kinds of workpieces.
6. Temperature and time of heating can accuracy control,the quality of process is high
4. The outer circle quenching series: on all types of shaft, rod, tube, the circular parts ( such as bearings, valves etc.) the outer circle surface of whole or partial quenching.
Inner circle quenching series: various types of pipes, mechanical parts of the inner circle for the whole
or partial quenching, such as cylinder, shaft sleeve.
Terminal (End), surface quenching series: on the mechanical parts of the face, flat part of whole or partial quenching.
The special-shaped parts quenching series: for special-shaped parts of the surface of a whole or partial quenching.
Large parts quenching series: large volume,heavy especially big parts of the whole or partial quenching, such as marinegear, dam sluice rail, large oil pipeline etc..
Die quenching series: mould surface induction quenching machine tool is applicable to a large automobile panel die and largenon-circular space curved surface parts of the heat treatment of the numericalcontrol technology and equipment
5. Main characteristics:
1. IGBT inversion technology based LC series circuit .
2. phase locking looping technology and soft switch ensure good reliability, realize power and frequency tracking automatically.
3. diode rectifier cause high power factor more than 0.95
4. working continuously with 100% duty cycle, power can be instantly turned on or shut off.
5. perfect protective circuit and cooling system design, which ensure the good reliability of machine.
6. low energy consumption: converts up to 97.5% above of the expended energy into useful heat. energy saving 15%-30% compared with SCR induction heating machine.
7. environment friendly, clean, non-polluting process which will help protect the environment, improves working conditions for your employees by eliminating smoke, waste heat, noxious emissions and loud noise.
8. operating and installation easily and safely
9. can substitute traditional heating methods.
6. Product Features:
A. Light weight, small size and modular design
B. IGBT inversion technology, high-efficient conversion,LC series resonance
C. Environmental protection,easy operation, low labor intensity
D. Low energy comsumption, energy saving 15%-30% compared to SCR technology
E. Heating rapidly, heating evenly, no oxide layer, and using timer to make
sure producing high quality product with high and good consistency
F. perfect protecting function of over temperature, over current, over/low
voltage temperature, water shortage,phase failure etc. safety and reliability
G. 100 percent success rate of start-up, power factor always over 95%
H. Can equipped with infrared temperature detecting system(optional)
I. Can equipped with water cooling system(optional)
J. Can equipped with CNC or PLC controlling equipment(optional)
7. We offer complete service :
Before sales
Our professional technical recommend the right machine,and can also customise special machine as customer's requirement and special parts.
Sales following
During machine production, watching the machine quality and testing machine.and take pictures or make video for customer checking.
After Sales
Machine have one year quality warranty ,0ne year free replacement spare parts ( 1 set of spare parts free for your stock, in case it need replacement).
Supply pictures or video help customer to install machine.
Provide long-terms technical support.
1.Which countries your products are exported to?
Our products are sold all over the world, such as Brasil, Amercia, South africa, India, Iran, Pakistan and etc.
2.How about the warranty?
Machine have one year quality warranty ,one year free replacement spare parts ( 1 set of spare parts free
for your stock, in case it need replacement).
3.How to install your machine?
We have paper installation instructions and video, we will teach till you learn it.
4.Which export port you use?
Any china port, commonly we will use shanghai or ningbo and customer require.
5.How about the payment terms and delivery time?
Terms of payment:
small machine 100% T/T deposit in advance. big machine 50% deposit, 50% before shipment.
Time of Shipment:
small machine delivery time within 7 days. big machine delivery time within 30 days.