High Frequency Induction Brazing Equipment for Drill Rod

High Frequency Induction Brazing Equipment For Drill Rod 

Main characteristics:
1. IGBT inversion technology based LC series circuit.
2. Phase locking looping technology and soft switch ensure good reliability, realize power and frequency tracking automatically.
3. Diode rectifier cause high power factor more than 0.95
4. Working continuously with 100% duty cycle, power can be instantly turned on or shut off.
5. Perfect protective circuit and cooling system design, which ensure the good reliability of machine.
6. Low energy consumption: Converts up to 97.5% above of the expended energy into useful heat. Energy saving 15%-30% compared with SCR induction heating machine.
7. Environment friendly, clean, non-polluting process which will help protect the environment, improves working conditions for your employees by eliminating smoke, waste heat, noxious emissions and loud noise.
8. Operating and installation easily and safely
9. Can subsititue traditional heating methods.
 
Application of Induction Heating Machine:

A. Heating (hot forging, hot fitting and smelting):
1 Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.

B. Heat Treatment (surface quench):
It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:

1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2. Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.

C. Welding (braze welding, silver soldering and brazing)
It mainly aims to melt the solder by heating it to a certain temperature for the purpose of connecting two types of metals of the same material or different materials.

1. Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade, hard alloy cutter, milling cutter, reamer, planning tool and solid center bit. 2. Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper as well as copper and copper.
3. Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other irregular plain pot bottom. It is also applicable to plain braze welding of other metals.
4. Welding of heating disc of electric hot-water kettle mainly refers to the braze welding of stainless steel flat base, aluminum sheet and tubular electric heating elements of various forms.

D. Annealing (tempering and modulation):
1. Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.

Features:
1. with high frequency up to 120kHz, the quenching thickness can be controlled lower than 1~1.5mm
2. IGBT module and inverting technologies of third generation been used, higher reliability and lower maintenance cost.
3. 100% duty cycle, conetinuous working is allowed at maximum power output.
4. Constant current or constant power status can be selected accordingly to achieve higher heating efficiency.
5. Display of heating power and heating current and oscillating frequency.
6. Simple to install, installation can be done by unprofessional person very easily.
7. Light weight, 60KG only;
8. Advantages of the timer: The power and the operating time of the heating period and the retain period can be preset respectively, to realize a simple heating curve, this model is suggested to use for batch production to improve the repeatability.
9. The separated model are designed to fit the dirty surrounding of some cases.

Applications:



We offer complete service : 
Before sales
Our professional technical recommend the right machine,and can also customise special machine as customer's requirement and special parts.
 
Sales following
During machine production, watching the machine quality and testing machine.and take pictures or make video for customer checking.
 
After Sales
Machine have one year quality warranty ,0ne year free replacement spare parts ( 1 set of spare parts free for your stock, in case it need replacement).
Supply pictures or video help customer to install machine.
Provide long-terms technical support.


1.Which countries your products are exported to?Our products are sold all over the world, such as Brasil, Amercia, South africa, India, Iran, Pakistan and etc.

2.How about the warranty?Machine have one year quality warranty ,one year free replacement spare parts ( 1 set of spare parts free for your stock, in case it need replacement). 

3.How to install your machine?We have paper installation instructions and video, we will teach till you learn it.

4.Which export port you use?Any china port, commonly we will use shanghai or ningbo and customer require.

5.How about the payment terms and delivery time?
Terms of payment: 
small machine 100% T/T deposit in advance. big machine 50% deposit, 50% before shipment.
Time of Shipment: 
small machine delivery time within 7 days. big machine delivery time within 30 days.