Basic Info.
Range of Applications
Industrial
Type
Crucible Melting Furnace
Applicant
Melting / Heating / Welding / Heat Treatment
Transport Package
Standard Wooden Case
Specification
750x400x870mm
Product Description
Product Description
About Induction melting furnace:
Medium frequency induction melting furnace are mainly used for melting all kinds of metals: gold, silver, copper, brass, bronze, steel, iron, stainless steel, aluminum etc. melting capacity from 1kg to 300kg. compared with conventional melting method, induction melting machine can save energy 30%, high heating efficiency, melting fast, small size, heating uniformly, environmentally friendly, reduced the oxidation of burning, good working condition, etc.
Main Applications:
Medium frequency induction melting furnace are mainly used for the melting of gold, silver, platinum, copper, brass, bronze, zinc, steel, stainless steel, iron, aluminum and alloy materials, etc. melting capacity can be from 0.1kg to 500kg.
| Model | MF-15 | MF-25 | MF-35 | MF-45 | MF-70 | MF-90 | MF-110 | MF-160 |
| Max Input power | 15KW | 25KW | 35KW | 45KW | 70KW | 90KW | 110KW | 160KW |
| Max Input current | 23A | 36A | 51A | 68A | 105A | 135A | 170A | 240A |
| Output current | 3-22A | 5-45A | 10-70A | 15-95A | 20-130A | 25-170A | 30-200A | 30-320A |
| output voltage | 70-550V |
| Inputvoltage | 3phase 380V ±20% 50 or 60HZ or according customer's requirement. |
| Frequency | 1KHZ - 20KHZ according customer's workpiece require. |
| Duty cycle | 100% 24hours continuous working |
| Generator Net weight | 26 | 28 | 35 | 47 | 75 | 82 | 95 | 125 |
| Generator Size | 470x270x450mm | 520x270x450mm | 650x350x550mm | 750x400x870mm | 820x500x870mm |
| Timer | Heating time: 0.1-99.9seconds retaining time: 0.1-99.9seconds |
| Front panel | LCD, display frequency, power, time etc. |
| Whole systems water flow | ≥0.2Mpa ≥6L/Min | ≥0.3M≥10L/Min | ≥0.3Mpa≥20L/Min | ≥0.3Mpa≥30L/Min |
Power supply
water flow | ≥0.2Mpa ≥3L/Min | ≥0.2Mp≥4L/Min | ≥0.2Mpa≥6L/Min | ≥0.2Mpa≥10L/Min |
| Water way | 1 water inlet, 1 water outlet | 1 water inlet, 3 water outlet |
| Max water temperature | ≤45ºC |
The composing of the Medium Frequency melting furnace:
1.Medium Frequency induction heating generator.
2.compensating capacitor.
3.melting furnace.
Infrared temperature sensor, temperature controller and water cooling system can also optional.
Types of induction melting furnaces
Three types of induction melting furnaces can be selected according to the way of pouring out, they are tilting furnace, push-up furnace and stationary furnace.
According to the method of tilting, tilting furnace is divided into three kinds: Manual tilting furnace, Electrical tilting furnace and Hydraulic tilting furnace.
Two sets of melting furnace that is available for you to choose according to your needs:
1. For small melting amount, crucible with power supply machine is enough.
2. For large amount melting, tilting machine is convenient to pour the metal liquid.
Main features of the MF induction melting furnace:
1. Medium frequency induction melting furnace can be used for the melting of steel, stainless steel, iron, brass, copper, aluminum, gold, silver, platinum , zinc, metal alloys and so on.
2. Because of the stirring effect which caused by the magnetic force, the melting pool can be stirred during the melting course to ease the floating of the flux and oxides to produce high quality casting parts.
3. Wide frequency range from 1KHZ to 20KHZ, working frequency can be designed by changing the coil and compensating capacitor according to the melting material, quantity, stirring effect desire, working noise, melting efficiency and other factors.
4. Compared with SCR medium frequency induction furnace, it can save energy at least 20% and up.
5. Small and light weight, a lot of modes can be selected to melt different amount of metals. Not only it is suitable for the factory, but also suitable for the college and researching companies to use.
6. 24hours non-stop melting ability.
7. It's easy to change melting furnace for different capacity, different material, different way of pouring out, to suitable for all kinds of requirements.
Main models and melting ability:
The table below lists the main models and recommended maximum melting abilities. First time About 50 to 60 minutes are needed to finish one melting process at cool status of the induction furnace, at hot status of the induction furnace, only 20 to 30 minutes are needed.
| Model | Max input power | Maximum melting capacity |
Iron, steel,
stainless steel | Brass, copper,
silver, gold, etc. | Aluminium |
| MF-15 induction melting furnace | 15KW | 3KG | 10KG | 3KG |
| MF-25 induction melting furnace | 25KW | 5KG | 20KG | 5KG |
| MF-35 induction melting furnace | 35KW | 10KG | 30KG | 10KG |
| MF-45 induction melting furnace | 45KW | 18KG | 50KG | 18KG |
| MF-70 induction melting furnace | 70KW | 25KG | 100KG | 25KG |
| MF-90 induction melting furnace | 90KW | 40KG | 120KG | 40KG |
| MF-110 induction melting furnace | 110KW | 50KG | 150KG | 50KG |
| MF-160 induction melting furnace | 160KW | 100KG | 250KG | 100KG |
| MF-240 induction melting furnace | 240KW | 150KG | 400KG | 150KG |
| MF-300 induction melting furnace | 300KW | 200KG | 500KG | 200KG |
Production Workflow Chart
Packaging & Shipping
Company Information
Yuelon is specialized in researching and manufacturing of solid-state medium to ultrahigh frequency induction
heating equipment and systems. our company was established in 1998 and is privately held. Precision
induction heating solutions are our specialty. Use induction heating to improve the efficiency and
effectivenesfor industrial heating process. That are used for application such as brazing. annealing,hardening,
forging, melting, shrink fitting etc.
Our induction heating machine are Available from 3kw to 1500kw deliverable output power with 0.5KHZ to1.1M
HZ operating frequency range. All our products are divided into four major series according to the frequency:
Medium frequency series (abbr. MF series):0.2-20KHZ
High frequency series (abbr. HF series):30-100KHZ
Superaudio frequency series (abbr. SF series):5-40KHZ
Ultrahigh frequency series (abbr. UF series):100-1100KHZ
Application of Induction Heating Equipment:
A. Heating (hot forging, hot fitting and smelting):
1 Hot forging aims to fabricate the work pieces of certain temperature (different materials require different temperatures) into other shapes through forging press with the help of punch press, forging machine or other equipments, for instances, hot extrusion of watch case, watch flan, handle, mold accessory, kitchen and table ware, art ware, standard part, fastener, fabricated mechanical part, bronze lock, rivet, steel pin and pin.
2. Hot fitting refers to the connection of different metals or metals with nonmetals through the heating based on the principle of hot expansion or hot smelting, for instances, embedded welding of copper core of computer radiator with aluminum sheet and speaker web, compound of steel and plastic tube, sealing of aluminum foil (tooth paste peel), motor rotor and sealing of tubular electric heating element.
3. Smelting mainly aims to melt the metal into liquid by using the high temperature, which is mainly applicable to the smelting of iron, steel, copper, aluminum, zinc as well as various noble metals.
B. Heat Treatment (surface quench):
It is mainly aims to change the rigidity of the metal materials through the heat treatment to work pieces. Detail applications are stated as follows:
1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear (orchard shear).
2.Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin, chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam, chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
C. Welding (braze welding, silver soldering and brazing)
It mainly aims to melt the solder by heating it to a certain temperature for the purpose of connecting two types of metals of the same material or different materials.
1. Welding of various hardware cutting tools, such as diamond tool, abrasive tool, drilling tool, alloy saw blade, hard alloy cutter, milling cutter, reamer, planning tool and solid center bit.
2. Welding of various hardware mechanical gadget: Silver soldering and brazing of metals of the same variety or different varieties, such as hardware toilet and kitchen products, refrigerating copper fitting, lamp decoration fitting, precision mold fitting, hardware handle, eggbeater, alloy steel and steel, steel and copper as well as copper and copper.
3. Compound pot bottom welding is mainly applicable to the braze welding of circular, square as well as other irregular plain pot bottom. It is also applicable to plain braze welding of other metals.
D. Annealing (tempering and modulation):
1. Annealing of various stainless steel products, such as stainless steel basin, annealed and extruded can, annealed folded edge, annealed sink, stainless steel tube, tableware and cup.
2. Annealing of various other metal work pieces, such as golf ball head, cue, brass lock, hardware copper fitting, kitchen knife handle, blade, aluminum pan, aluminum pail, aluminum radiator and various aluminum products.
Our identification
FAQ
1. Which countries your products are exported to?
Our products are sold all over the world and with related certifications.
2. How about the warranty?
All our products have one year quality warranty, during the warranty time, the spare parts replacement is free. And we provide life long time technical support and other assistance.
3. How to install your machine?
We have paper installation instructions and videos, we will teach till you learn it.
4. Which export port you use?
Any China port, commonly we will use Shanghai, Ningbo port, it can appoint as you like.
5. How about the payment terms and delivery time ?
Payment terms for machines: 100% T/T/ Western Union
(we will shoot total delivering process for customer's confirmation)and the related papers. You can pay by T/T,L/C, Western Union or other ways.
The small machine delivery time is within 15 days ,we will delivery goods on time.
6. If I have paid but can not receive the goods, how should I do?
Made-in-China international website is a famous trade platform and has been mature those years ,every supplier on it has paid large integrity fund,and we have Chinese business licenses which can be checked on China official website or we can show it to you,so that situation will never appear, please be assured.
7. Is your goods has ISO9001 or CE certificate ?
Yes, all our goods has CE certificate. All machines are high quality goods.
8. What is your nature of your company:dealer or factory ?
We are manufacturer and have a big factory ,warmly welcome to visit our factory and contact us.
Welcome to our company
Welcome to visit our factory at Yongkang city, Zhejiang province, China.
Very near hangzhou and shanghai city.
Just need 1 or 2 hours by high speed train.
Our service
1. Reply the email within 24hours. 6 staffs work for Export Department.
2. Two of them who have experience in sales, installing and after-service more than 7 years.
3. on-site engineering service.
4. 12 months warranty.
5. Color, language and logo can be printed according to your demands.
6. Plywood cases customized for sea transport
What can we do for you?
1. Choosing a suitable machine for you.
2. meet your special needs to provide machines work best.
3. To be your best partner, solve all your problem about induction heating.
(with us your money in safe your business in safe)
